May 6, 2026
Marshmallow Pellet Extrusion Testing
How Bonnot's test room used a cooker extruder to develop a low-density marshmallow pellet that floats on water — and what it took to get there.
One of The Bonnot Company’s core competencies is our custom engineering. Oftentimes our competitors take the “one size fits all” approach to extrusion solutions. Our philosophy has always been and continues to be, modify an existing machine, or develop a brand-new design to achieve a customer’s objective. It is a strategic advantage for us.
Often we are approached with a new material, a new challenge, something that may not have been extruded successfully before. This gives the customer unique technology that best suits their process and offers a competitive advantage over their competition.
For over 130 years, Bonnot Company has thrived by embracing custom engineering. Our journey began with developing extruders for processing clay and sand into bricks, establishing us as a leading supplier in the industry. We then expanded into the chemical sector, creating extruders for soap production and later, for processing chemical catalysts.
Demonstrating our innovative spirit, we once accepted a unique challenge: a customer sought to extrude dead animal carcasses with grain to create pet food. This pioneering effort resulted in the development of the first pet food extruder.
Today, this tradition of custom engineering continues. If you have a novel idea, an adaptation of an existing concept, a new material or product that has never been extruded before, or if you require a more effective extrusion process, we welcome the challenge.
Process large batches Increase residence time Enhance thermal transfer Implement specialized feeding mechanisms Utilize custom materials for specific applications Bonnot Company will customize a solution specifically for your needs.
TALK TO OUR ENGINEERING TEAM
Whatever stage you're at - exploring your options, evaluating a project, or ready to move forward - Bonnot's engineering team is here to help.
EARLY RESEARCH
Not sure which service fits your situation? Browse our full range of extruder services
TECHNICAL EVALUATION
Discuss web width, uniformity, and medical-grade requirements directly with a Bonnot process engineer.
READY TO TRIAL
Bring your formulation to our facility. We'll run a trial, measure key parameters, and send you samples.
May 6, 2026
How Bonnot's test room used a cooker extruder to develop a low-density marshmallow pellet that floats on water — and what it took to get there.
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