Chemical Catalyst Extruders

We are the number 1 catalyst extruder manufacturer in the world.

The Bonnot Catalyst Extruders are the industry standard for catalyst processing. Every part of the design is optimally configured for processing abrasive catalyst materials. Materials of construction are chosen to last, and engineering enhancements make wearing parts quick and easy to replace. Our Twin Packer design aids material ingestion by reducing bridging in the feed hopper. When properly maintained, our catalyst extruders will run for decades.

Chemical catalysts are typically used for creating chemical reactions in oil refining and other processes.

Extruder Design Features

Extrude high surface area shapes such as cylinders, hollow tubes, trilobe, quadlobe & more
Designed for continuous production with proven wear resistant replacable contact components
Customized and configured for the specific application
Auger rebuild program and barrel liner replacement service
Temperature control features
50+ years of proven operation with worldwide install base

Extruder Standard Specifications

Model	CT 1 Series	CT 2.25 Series	CT 4 Series	CT 6 Series	CT 8 Series
Output	5-15 lbs/hour	100-175 lbs/hour	600-1000 lbs/hour	1500 - 2500+ lbs/hour	2000 - 3500+ lbs/hour
Layout L x H x W	21" x 22" x 16"	43" x 54" x 35"	76" x 79" x 50"	96" x 82" x 40"	120" x 77" x 83"
Hopper Opening	3” x 2.4”	6” x 5”	11.75” x 9.88”	18” x 13.5”	20.5” x 17”
Motor Power (HP)	0.5	10	25	75	125
Contact Components	Propriatary Wear Resistant Stainless Steels	Propriatary Wear Resistant Stainless Steels	Propriatary Wear Resistant Stainless Steels	Propriatary Wear Resistant Stainless Steels	Propriatary Wear Resistant Stainless Steels

Model	CT 1 Series	CT 2.25 Series	CT 4 Series	CT 6 Series	CT 8 Series

Capable of handling large orders

Here are five CT 8 Series extruders ready for shipment to a major catalyst manufacturer

Hollow Profiles

The Bonnot Company Catalyst Extruders are able to form hollow tubes and many other high surface area profiles.

Auger Rebuild

We offer an auger rebuild program. Send worn down augers to us and we’re rebuild them quickly and cost effectively.

Extruding Chemical Catalyst

Here is a photo of a catalyst trial in the Bonnot test room. Here, we are simply proving feasibility with the formulation.

Catalyst Processing Test

In our test room we’re able to run numerous trials to determine formulation, output rates, die configuration, monitoring key factors including moisture & tensile strength.

Catalyst Samples

After a trial, we carefully package up samples to send to the customer for their further evaluation.

Catalyst Samples

Here are some samples of catalysts we have formed.

Relevant Ancillary Equipment

Extrusion Dies

Bonnot Offers a Variety of Extrusion Dies in Various Sizes

Extruder Cutter

We offer a range of cutters for our extruders.

Extruder Controls

The Bonnot Company Offers a Full Range of Control Options For Our Extrusion Systems

Want to Prove it Out?

The Bonnot Company is pleased to offer FREE feasibility testing in our test facility. Come and take advantage of our comprehensive catalog of test equipment; different extruder designs, screw geometries, forming dies, temperature control options, mixers and material testing equipment.

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